SBM’s Closed-circuit Cone Crusher for Gold Processing

SBM’s Closed-circuit Cone Crusher for Gold Processing

SBM has long been known for high quality, technology-driven products that yield consistent performance. Our revolutionary closed-circuit cone crusher builds further on that reputation. It is the first high production, closed circuit design that expands the use of hydraulic systems to create rapid mobility and superior maintenance, no disassembly required.

Unique Features

This achievement is accomplished with the use of two unique hydraulically powered systems. First, hydraulically folding the plant feeding conveyor reduces travel height and allows vertical access into the cone crusher. With the conveyor out of the way, replacing cone liners is much easier. Second, SBM has combined the fines conveyor and triple deck screen into one common module that lowers into the chassis for travel. These two hydraulic systems combine to yield a travel height of 13 ft. 6 in. and yet unfold into an operating mode in under five minutes.

Practice has proved that the SBM’s closed-circuit cone crusher is unique in gold processing due to its mobility, unequaled maintenance access and consistent performance— an outstanding value for owners of gold quarry.

Simple Maintenance (Uninhibited access to cone liner changes.)

operating mode operating mode Maintenance and Travel Mode Maintenance and Travel Mode Run-on hydraulic leveling system makes for quick and simple setup. Run-on hydraulic leveling system makes for quick and simple setup. Screen motor slides in and out for travel with ratcheting jack. Fines conveyor tail section is easily accessed for maintenance. Screen motor slides in and out for travel with ratcheting jack. Fines conveyor tail section is easily accessed for maintenance. By rotating the crusher V-belt drive to the side of the plant, SBM makes room for a discharge conveyor with no vertical curve, simplifying conveyor operation and maintenance. By rotating the crusher V-belt drive to the side of the plant, SBM makes room for a discharge conveyor with no vertical curve, simplifying conveyor operation and maintenance. Picture of SBM's Closed-circuit Cone Crusher Picture of SBM’s Closed-circuit Cone Crusher

Dimensions are in the Travel Mode

Dimension of Spare Parts Dimension of Spare Parts
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Overview of Australia’s Gold Industry

Overview of Australia’s Gold Industry

Global gold production has grown progressively over the past few years, with over 2,600 tonnes estimated to have been produced globally in 2010. As a large gold producer, Australia has produced more than 240 tonnes, approximately accounting for 9.0% of the whole production in the world in 2010. Here we focus on Australia’s gold industry, from three aspects, including the trade, production and outlook.

2011 Gold Production (tons) by Country

2011 Gold Production (tons) by Country

Gold Production of Australia

Australia is the world’s third largest gold producer, after China (which also ranks as the second-largest consumer of gold) and the United States. About 60 percent of Australia’s gold resources are located in Western Australia, with the remainder in all other States and the Northern Territory. Virtually all resources occur in primary deposits, many of which have undergone some degree of weathering. Weathered primary deposits are important to the gold industry because they are usually easier and cheaper to mine and the gold is easier to recover.

Gold Trade of Australia

Gold has consistently been one of Australia’s major exports since the modern gold rush in the 1970s and 1980s. Gold exports, valued at A$ 15.0 billion, were Australia’s third ranked export commodity in 2010 after iron ore and coal. This represented 6.5% of Australia’s total merchandise exports.

In quantity terms, Australia’s gold exports have grown by approximated 3.0% per annum over the past ten years. After peaking in 2009 at 437 tonnes, 335 tonnes of gold were exported in 2010. This rise can be largely attributed to the increased capacity and productivity of Australia’s gold refinery industry.

Australia's top 10 Merchandise Exports and Imports, 2010

Australia's top 10 Merchandise Exports and Imports, 2010

Major Markets for Australia’s Gold Exports

Some countries have strong demand for jewellery (particularly India and other Asian countries), some have demand for gold for financial purpose (such as the United Kingdom and China), and some countries require gold for use in industrial applications.

Demand for Australian gold was largely dominated by India and the United Kingdom in 2010, accounting for 36.8 % and 35.9% of total gold exports respectively. India is a fast-growing market for Australian gold, as the country’s increasing wealth means more Indians can afford gold jewellery. The United Kingdom plays an important role in the global market as an intermediary gold trader. Other important destinations for Australia’s gold in 2010 included Thailand, with an 11.2% share of export market, followed by Singapore with 4.9% and Hong Kong (SAR of China) with 3.5%. (See the following Chart)

Australia's gold exports, by top 5 Destinations

Australia's gold exports, by top 5 Destinations

Future Outlook of Australia’s Gold Industry

Figures indicate that the outlook for Australia’s gold production and export market for the period to 2016 is strong. During 2010, the price of gold in 2010 averaged US$1,225 an ounce. And the rising trend will achieve to an average of US$1,500 during 2011 and 2012, underpinned by strong global investment demand and jewellery demand in developing countries.

From a global perspective, it is anticipated that China’s gold market will expand considerably over the next decade as its demand for gold grows in line with increasing disposable income levels. Forecasts indicate that China will soon surpass India as the world’s biggest bullion consumer. This will likely have a flow-on effect for Australia’s gold exports, which will be sustained by strong demand from these developing countries over the next decade.

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SBM’s Iron ore Crushing Plant in Brazil

SBM’s Iron ore Crushing Plant in Brazil

Case Study

  • Brief Introduction:
    Our customer comes from Minas Gerais, Brazil. It is known that Minas Gerais is located in the iron ore district of Brazil. With the largest well-known iron quadrilateral area in the world, most of the Vale’s iron ore are concentrated here. The vision of the mine reserves of 1.39 billion tons, belonging to the open pit, after a simple mining can achieve 65% of the concentrate export standards.
  • Processing method: open-pit mining
  • Size of Iron Particle: maximum size of iron-bearing particle can achieve to 1000mm.
  • Hardness: 12 ~ 14
  • Market Requirement: final size of product should reach 0-14mm (95% <12mm)
  • Capacity: 10,000 t/d

Our Design

Operation Equipment and model Quantity(Set) Electric Motor Power(Kw)
Feeder Vibrating Feeder ZSW-600×150 1 30
Primary crushing Jaw crusher PE1200x1500 1 200
Secondary crushing Cone crusher HPC220-C 1 220
Fine crushing Cone crusher HPC220-F 2 220
Pre-screening Vibrating screen 2YA2460 1 37
Screening Vibrating screen 2YA2160 3 30

 

Flow Chart

10,000 t/d iron ore crushing plant designed by SBM

10,000 t/d iron ore crushing plant designed by SBM

Feedback

“I have been looking for quarry plants whose capacity can achieve to more than 10, 000 t/d. However, I have no idea, thanks to SBM, daily capacity of my quarry has achieved to this requirement. The design of SBM Crushing plant is suitable for my ore crushing.” said our client from Minas Gerais, Brazil. The project was installed in 2010, and now, our iron ore crushing plants still work well, of course, our client has made a great success in his business.

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SBM’s Gold Mining Equipment in South Africa

SBM’s Gold Mining Equipment in South Africa

Case Study

  • Location: Johannesburg, South Africa
  • Type of Gold Mine: lode mine
  • Size of Gold ore: maximum size of gold-bearing stones reaches 350mm
  • Ore Density: 2.7 t/m³
  • Ore Moisture: less than or equal to 3%
  • Customer’s Requirement: Our customer would like to find a mining solution that the crushing and screening plant can turn the size of gold ore to 0-12 mm (90 %< 10 mm). As for the capacity, our customer wants it to achieve to 700 t/d.

Solution Designed by SBM Engineers

According to our design, the project uses two close circuits. Major equipment and models into the following table:

Operation Equipment and model Quantity(Set) Electric Motor Power(Kw)
Primary crushing Jaw crusher PEW 400×600 2(One is Spare) 37
Fine crushing Cone crusher CSB-75 1 75
Screening Vibrating screen 2YA 1237 1 15

Flow Chart

700 t/d Crushing Project for Gold Mine in Johannesburg, South Africa

700 t/d Crushing Project for Gold Mine in Johannesburg, South Africa

Feedback

We sent our engineers to finish the project in 2011, and took some training for workers. Later, we went on with our after-sale services until the project went smoothly. Rick Purdy, the owner of gold quarry, he thanked us to deliver consistent service and offer valuable diagnostic advice. Of course, we have witnessed another success in South Africa.

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The Hottest Crusher in Pakistan

The Hottest Crusher in Pakistan

Brief Introduction of Pakistan Mining

Pakistan is endowed with significant mineral resources and emerging as a very promising area for prospecting/exploration of mineral deposits. Bases on available information, country’s more than 6,00,000 sq.kms of outcrops area demonstrates varied geological potential for metallic / non-metallic mineral deposits. In line with the constant development of infrastructure, mining industry also develops rapidly in Pakistan. Pakistan has large bases for industrial minerals. The discovery of coal deposits having over 175 billion tonnes of reserves at Thar in the Sindh province has given an impetus to develop it as an alternate source of energy. There is vast potential for precious and dimension stones.

Hottest Crusher in Pakistan

Nowadays, mining companies are facing an important chance of development due to a sound export momentum, especially large orders from Chinese companies. How to choose a suitable crusher has become a tough problem for many quarry owners. Now let me introduce a type of crusher, the VSI crusher, with high ratio of performance and price. It is said that it is the hottest crusher in Pakistan.

VSI Crusher

The VSI crusher, also named as the vertical shaft impact crusher, integrates with three types of crushing, and has been the core equipment in the sand-making industry and iron ore production line. it adapts a convertible distributor, which can simplify the operation significantly. Secondly, it uses the assembled hammer, so it is able to reduce the cost by more than 30%. In addition, it has an assistant hammer which protects the frame when the main hammer is worn. Thirdly, it employs the fireproof structure at the end of main axle, so the VSI crusher can avoid oil leakage without the felt washer.

The hottest crusher in Pakistan----SBM VSI Crusher

The hottest crusher in Pakistan----SBM VSI Crusher

Manufacturer and Supplier of Hottest Crusher in Pakistan

It is our great pride that the hottest crusher is produced by SBM, and it is our leading product which adopts the advanced Germanic technique and combines our own intellectual property rights. Our overseas agency is very busy in selling this hot crusher, according to their feedback, local businessmen think highly of our products. Thanks the support from Pakistan, we will continue to serve local economy. And we believe that SBM and Pakistan can grow together.

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Top 10 gold buyers in the world 2011

Top 10 gold buyers in the world 2011

Since its discovery, gold has been a widely desired precious metal. It is coveted for its monetary and symbolic value.
Gold mining industry plays a very important role in the national economy.
As of 2010, about 165,000 tons of gold had been mined throughout history. The year of 2011 was an outstanding year for gold. The gold demand in 2011 grew 9% compared to last year, reaching 3,812.2 tons, valued at US$150 billion, according to a report by the World Gold Council.

Higher jewelry demand, strong growth in key Asian markets and a paradigm shift in the official sector, where central banks became net purchasers may contribute most to the increase.

From the perspective of countries’ demand, the following are the top 10 gold buyers from the selected countries in the world by the World Gold Council.

NO.10 Russia

Russia was the tenth largest consumer in the world in 2011.

Russia was the tenth largest consumer in the world in 2011.

Total: 67.5 tons

Year-on-Year change: 12%

Russia was the tenth largest consumer in the world. Its gold jewelry demand totaled 67.5 tons in 2010, increasing 12% compared to last year. Russia’s rising trend in gold demand began in the first quarter and lasted at the end of the year. In spite of high international gold prices, Russia’s demand for gold remained strong.

NO.9 UAE

UAE was the ninth largest consumer in the world in 2011.

UAE was the ninth largest consumer in the world in 2011.

Total: 72.0 tons

Year-on-Year change: -3%

Because of the high and unstable gold prices the gold jewelry demand across the Middle East region subsided in 2011 except for a positive first quarter. The UAE was no exception, recording a 6% decline on the year.

However, the total demand for gold jewelry and bar and coin investment had a less negative effect, 3% below 2010.

NO.8 Vietnam

Vietnam was the eighth largest consumer in the world in 2011.

Vietnam was the eighth largest consumer in the world in 2011.

Total: 81.4 tons

Year-on-Year change: 11%

Many Asian countries have weaker gold jewelry demand in 2011 relative to 2010 because consumers were discouraged by soaring gold prices. Vietnam’s demand for gold jewelry decreased but the country was a good performing investment market.

Thus, its demand for gold reached 81.4 tons, 11% up on 2010. Vietnam’s market was robust, when considered a 30% increase in its gold prices in the same period.

NO.7 Saudi Arabia

Saudi Arabia was the seventh largest consumer in the world in 2011.

Saudi Arabia was the seventh largest consumer in the world in 2011.

Total: 87.5 tons

Year-on-Year change: -1%

Consumers throughout the Middle East region cut back on their demand for gold jewelry because of the high and unstable gold prices in the fourth quarter of 2010. Although the negative effect in Saudi Arabia was not quite as strong, its 2011 full year demand was 73.0 tons, 6% below 2010.

However, in the Middle East region, the demand for gold investment is much stronger than the jewelry market.

Saudi Arabia’s demand for gold bar and coin invest soared, 33% up on 2010.

NO.6 Switzerland

Switzerland was the sixth largest consumer in the world in 2011.

Switzerland was the sixth largest consumer in the world in 2011.

Total: 91.7 tons

Year-on-Year change: -6%

European gold consumers faced continued economic problems and amid this situation, gold demand declined in these markets. The Switzerland was no exception, although it was the sixth largest gold-consumer in 2010.

The country consumed a total of 91.7 tons of gold in 2010, a decline of 6% comparing with the last year.

NO.5 Turkey

Turkey was the fifth largest consumer in the world in 2011.

Turkey was the fifth largest consumer in the world in 2011.

Total: 114.6 tons

Year-on-Year change: 7%

Turkey was the world’s fifth largest buyer of gold in 2011. A rise in the gold price, which set a series of new records, had a tremendous impact on the gold market. Local consumers recognized the investment properties of gold. The demand for gold bar and coin invest totaled 40.5 tons, 27% up on 2010.

NO.4 Germany

Germany was the fourth largest consumer in the world in 2011.

Germany was the fourth largest consumer in the world in 2011.

Total: 126.9 tons

Year-on-Year change: -5%

Consumers in the European region responded to high gold prices and continued economic problems by cutting back on their demand for gold. The German are no exception, although Germany was the world’s fourth largest gold consumers. The country consumed a total of 126.9 tons of gold in 2011, a decline of 5% comparing with the last year.

NO.3 The United States

USA was the third largest consumer in the world in 2011.

USA was the third largest consumer in the world in 2011.

Total: 233.3 tons

Year-on-Year change: -12%

The United States of America is the world’s third highest consumer of gold in 2011. However, consumers demand for gold jewelry and bar and coin invest suffered a notable decline, totally 12% down on 2010.

The pace of decline in 2010 slowed to some degree in the long-term downtrend. The rising prices with a difficult economic environment leaded to consumers cutting back on their demand and turning to more affordable silver jewelry items. The demand of investors for silver also increased, which led to a rapid rise in the silver price.

NO.2 China

China was the second largest consumer in the world in 2011.

China was the second largest consumer in the world in 2011.

Total: 607.1 tons

Year-on-Year change: 29%

China is the world’s second largest gold consumption country and also the strongest market for investment demand growth. The demand for gold jewelry across China increased consistently throughout the year, which totaled 428.0 tons. And, the demand for bars and coins totaled 179.1 tons, a totally increase of 88% compared with the last year.

NO.1 India

India was the largest consumer in the world in 2011.

India was the largest consumer in the world in 2011.

Total: 963.1 tons

Year-on-Year change: 66%

The Indian are crazy about yellow metal. The country has been traditionally the world’s largest consumer of gold. In 2011, it was also the strongest growth market. Consumer demand registered growth of 66% in 2010 comparing with the last year.

It was mainly driven by the jewelry demand. Indian demand was boosted during the second half of the year, for the coming of the festival season, like Diwali festival in early November. The rising price also generated considerable purchases of gold bullion by Indian investors.

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Grinding Mill for Copper Processing

Grinding Mill for Copper Processing

Copper ore Grinding Mill Produced by SBM

The copper ore grinding mill refers to the type of mill used in the copper processing. Typically, ball mill is often taken as the copper ore grinding mill. The ball mill is made up of feeding part, discharging part, gyre part, and transmission part and so on. The hollow axis of SBM ball mill adopts the cast steel, which can make our ball mill run smooth and reliable when processing the copper ore.

Working Principle of Copper ore Grinding Mill

Typically, SBM ball mill for copper processing has two warehouses. When the copper ore enters spirally and evenly the first warehouse of the milling machine along the input hollow axis. In the first warehouse, there is a ladder scaleboard or ripple board, and steel balls of different specification are installed on the scaleboard. When the barrel body rotates, and then the centrifugal force is produced, at this time, steel balls fall down to make the copper ore heavily struck and grinded. After the coarse grinding in the first warehouse, the copper ore then enters the second warehouse for regrinding. In the end, the copper particles are discharged by the output board and final products are completed.

copper-ore

copper-ore

Supplier of Copper ore Grinding Mill

Shanghai Shibang Machinery Co. Ltd., called SBM for short, is a professional manufacturer of crushing machinery, grinding machinery and powder-making equipment. For those owners of copper ore quarry, we provide a whole set of copper production line, including the copper ore crushers, copper ore grinding mill (ball mill) and other associated equipment, such as vibrating feeder, vibrating screen, and conveying system. Our copper production line features high-capacity, low operation cost, reliable performance, and easy maintenance. Besides, if you have some difficult in installing the copper production line, we can send our experts to assist you. We are able to establish a long-term cooperation through our high-quality products. Welcome you to visit our company!

copper ore grinding mill

copper ore grinding mill

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Granite Crushing Line in the Granite Quarry

Granite Crushing Line in the Granite Quarry

The granite crushing line refers to the crushers and other auxiliary facilities, such as the vibrating feeder, vibrating screen, and belt conveyor.

Granite Crusher

According to the property of granite, the granite crushing often divided into three stages, however, with the improvement of crushing technology, nowadays, the granite crushing only has two steps, coarse crushing and fine crushing. Typically, the coarse crushing of granite usually adopts the jaw crusher, and fine crushing adopts the VSI crusher ( referring to the vertical shaft impact crusher ). The VSI crusher, taking as a granite crusher, has its incomparable advantages, such as 720-hour constant working, advanced oil-filtering system and multiple functions. The VSI crusher is most suitable for the fine crushing of medium and extra-hard minerals, and it has taken the place of the traditional hammer crusher, roller crusher, and roller mill.

SBM-VSI-crusher

SBM-VSI-crusher

Granite Crushing Line Designed by SBM

As a professional manufacturer of crushing and grinding machinery, experts from SBM design a high-efficiency production line for the granite quarry. Here are our designs:

  1. vibrating feeder + jaw crusher(for coarse crushing) + VSI crusher(for fine crushing) + vibrating screen + belt conveying system + control system
  2. vibrating feeder + jaw crusher(coarse crushing) + cone crusher (for secondary crushing) + impact crusher(for fine crushing)+ vibrating screen + belt conveying system +control system
  3. vibrating feeder + primary jaw crusher + cone crusher + VSI crusher + vibrating screen + belt conveying system + control system

Supplier of Granite Crushing Line

Shanghai Shibang Machinery Co. Ltd., called SBM for short, is a professional manufacturer of crushing and powder making equipment. For those owners of granite quarry, we provide a whole high-efficiency set of granite crushing line. It has been proved that SBM jaw crusher and VSI crusher for granite crushing have been widely used in the granite processing. Our products have been exported to more than 130 countries and widely applied in the global mining and construction industry. Welcome you to SBM!

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Granite Crushing Line in the Granite Quarry

Granite Crushing Line in the Granite Quarry

The granite crushing line refers to the crushers and other auxiliary facilities, such as the vibrating feeder, vibrating screen, and belt conveyor.

Granite Crusher

According to the property of granite, the granite crushing often divided into three stages, however, with the improvement of crushing technology, nowadays, the granite crushing only has two steps, coarse crushing and fine crushing. Typically, the coarse crushing of granite usually adopts the jaw crusher, and fine crushing adopts the VSI crusher ( referring to the vertical shaft impact crusher ). The VSI crusher, taking as a granite crusher, has its incomparable advantages, such as 720-hour constant working, advanced oil-filtering system and multiple functions. The VSI crusher is most suitable for the fine crushing of medium and extra-hard minerals, and it has taken the place of the traditional hammer crusher, roller crusher, and roller mill.

SBM-VSI-crusher

SBM-VSI-crusher

Granite Crushing Line Designed by SBM

As a professional manufacturer of crushing and grinding machinery, experts from SBM design a high-efficiency production line for the granite quarry. Here are our designs:

  1. vibrating feeder + jaw crusher(for coarse crushing) + VSI crusher(for fine crushing) + vibrating screen + belt conveying system + control system
  2. vibrating feeder + jaw crusher(coarse crushing) + cone crusher (for secondary crushing) + impact crusher(for fine crushing)+ vibrating screen + belt conveying system +control system
  3. vibrating feeder + primary jaw crusher + cone crusher + VSI crusher + vibrating screen + belt conveying system + control system

Supplier of Granite Crushing Line

Shanghai Shibang Machinery Co. Ltd., called SBM for short, is a professional manufacturer of crushing and powder making equipment. For those owners of granite quarry, we provide a whole high-efficiency set of granite crushing line. It has been proved that SBM jaw crusher and VSI crusher for granite crushing have been widely used in the granite processing. Our products have been exported to more than 130 countries and widely applied in the global mining and construction industry. Welcome you to SBM!

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Mini Stone Crusher and Sand Production Line

Mini Stone Crusher and Sand Production Line

Brief Introduction of Mini Stone Crusher

The mini stone crusher refers to the crusher used in the stone quarry with a small size. Nowadays, many aggregate producers don’t have enough money to operate the stone quarry, however, they are not willing to lose the valuable chance to make money. So the mini crusher is their best choice. Due to its small size and cheap price, the mini crusher is become more and more popular in many developing countries.

Types of Mini Crusher in the Stone Quarry

Generally, mini crushers used in the stone quarry can be divided into three types, that is, the jaw crusher, impact crusher and cone crusher. According to the universal operation on the gold crushing, jaw crushers are applicable for the coarse crushing, standard cone crushers are used in the secondary crushing, and short-shaft cone crushers for fine crushing. Nowadays, many stone quarries have a varied topography, which brings some difficulties for crushing assignment. However, portable crusher could avoid those environmental disadvantages. According to different environments, portable crushers are divided into the crawler type and wheel type.

mini stone crusher produced by SBM

mini stone crusher produced by SBM

Mini Stone Crusher and Mini Sand Production Line

Shanghai Shibang Machinery Co., Ltd., called SBM for short, is a professional manufacturer of mining equipment. It has formed a whole production chain with main products, including the crushing machinery, grinding machinery, sand-making machinery, flotation machine, and vibrating feeder, etc. For those owners of stone quarry, we will provide you a customer-built mini sand production line according to your special needs. In addition, you will get more details of our product design and reasonable price. Currently, products made by SBM have been exported to more than 130 countries and are widely used in the global mining and construction industry. With innovation and enthusiasm, SBM will constantly provide better products and better services for our distinguished customers. We believe we can win together.

mini sand production line made by SBM

mini sand production line made by SBM

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